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About Us
Doing Business With Wheelabrator in North America
Wheelabrator Technologies Inc., is one of the most accomplished full-service waste-to-energy
companies in North America. Wheelabrator has a tradition of adapting its business
approach to fit the procurement and service needs of its municipal waste-to-energy
customers.
Project Management
Wheelabrator has the breadth and depth of in-house development and technical skills encompassing the full range of disciplines needed to design, build, and operate a modern waste-to-energy facility. Project development capabilities include legal, financial, environmental, project management, community relations, operations, training, safety, scheduling, and budget disciplines. Related construction and operations management capabilities include engineering, procurement, construction contracts oversight, permitting, start-up, acceptance testing, compliance, operations support, and project management.
These multi-disciplinary skills are combined on an as-needed basis on a particular project, from initial development through completion of construction and start-up.
Wheelabrator makes every effort to use local labor, as well as equipment and materials supplied locally. The use of the local labor force minimizes cost and provides a boost to the local economy. Equipment and supplies that can be provided locally include motors, fans, and pumps; lime; concrete; chemicals; contract and administrative/professional services and supplies; and related consumables. It is good business to use regional products and services because of the lower cost of shipping, lower risk of loss/damage or delay in shipping, and because it supports the economies of the regions in which we operate waste-to-energy facilities.
Operations and Management
Wheelabrator operates facilities through a project subsidiary. To the fullest extent possible, Wheelabrator hires qualified local personnel and, before start-up of a new facility, trains them at our other plants. Senior, experienced operations personnel, many of whom are temporarily transferred from existing facilities to assist in staff training, initially manage the facility staff.
Our plants operate 24 hours per day, 365 days per year, and maintenance is scheduled
to achieve two key objectives:
- Maximize energy production by achieving high performance levels during peak
steam and electricity demand periods
- Occur during periods when trash inflow is typically low
Staffing of a facility includes a Plant Manager, with additional administrative
personnel, shift operations personnel, and maintenance personnel. Included as
a key administrator is a full-time Director of Health, Safety, and Environmental
Compliance.
Wheelabrator has developed the industry's most comprehensive, modular-designed,
operations staff training program. This program has evolved to develop each
operator's capabilities to a level exceeding standards set forth by the ASME
Qualifications and Certification of Resource Recovery Facility Operators. The
results and performance of each individual is continuously monitored, recorded
and used to promote the individual within the company's Operations organization.
Wheelabrator places significant emphasis on safety, lockout/tagout procedures,
industrial hygiene, medical surveillance, regulatory compliance, fire fighting,
and respiratory protection.
Our well-disciplined preventive and scheduled maintenance programs allow us
to operate our facilities at annual availabilities exceeding 90 percent.
Operations Training
The operation of a Wheelabrator waste-to-energy system as described above involves
many complex skills and can only be achieved with dedicated and competent operators.
For these reasons, we mandate that our operator training and safety programs
keep pace with technological evolution. This effort has ensured a long history
of worker safety and plant efficiencies.
Wheelabrator utilizes a modern, interactive, multimedia safety training program.
Every employee is required to complete monthly training modules and demonstrate
proficiency in each topical area.
Environmental, Health & Safety
Safety
Wheelabrator's commitment to safety is unmatched in the industry with all 21 of its energy facilities
certified by OSHA as VPP Star worksites, the highest recognition level awarded
by OSHA (see Spotlight on Safety).
Regulatory Compliance
Wheelabrator's waste-to-energy regulatory compliance history is exemplary, reflecting
a commitment to running its facilities in strict compliance with all applicable
regulations. To ensure compliance, Wheelabrator has established comprehensive
environmental, health, and safety systems. Our CYCLE compliance management system
tracks and schedules all regulatory and permit-related requirements providing
for strict adherence to these requirements.
Regulatory Experience
Wheelabrator developed the first commercial U.S. waste-to-energy plant in Saugus,
Massachusetts and since that time has developed extensive experience in the
permitting and operation of waste-to-energy facilities. This permitting experience
has included a wide range of environmental issues, including risk assessment,
air emissions, water/wastewater discharges, fugitive dust emissions, and noise
and odor controls.
Wheelabrator's leadership position has allowed it to break new ground in environmental
permitting that includes:
Air Emissions Permitting
Wheelabrator's air permitting successes are extensive, ranging from obtaining
permits for the nation's first commercial waste-to-energy project three decades
ago, to permitting one of the most recent waste-to-energy plants built in this
country. Wheelabrator was the first company to negotiate and sign a license
agreement for the use of carbon injection systems for the removal of mercury
from waste-to-energy emissions and installed the first commercial, large-scale
application of this patented process.
Water
Wheelabrator has successfully permitted the use of once-through cooling systems
and wet and dry cooling towers. Several plants use collected rainwater runoff
and leachate from adjacent ash monofills as process make-up water, and all of
our plants operate with the goal of zero wastewater discharge.
Noise/Odor/Fugitive Emissions
Use of enclosed trash-receiving areas operating under negative pressure ensures
that odors are not released from the plant site while controlling noise and
dust.
Ash
In response to stringent state and federal ash leachate testing requirements,
Wheelabrator developed WES-PHix®, a process that chemically transforms lead
and other heavy metals into mineral compounds that substantially reduces solubility.
As a result, no waste-to-energy facility using WES-PHix® has ever had its ash
characterized as hazardous waste using the U.S. Environmental Protection Agency's
TCLP test. WES-PHix® has been installed at Wheelabrator waste-to-energy facilities
as well more than 50 other facilities in the United States and in other countries.
Ash Monofills
Wheelabrator has successfully permitted four waste-to-energy ash disposal monofills,
the newest of which, in Putnam, CT, began operation in June of 1999. The Putnam
facility is permitted to receive ash from Wheelabrator and non-Wheelabrator
waste-to-energy facilities in Connecticut.
Ash Reuse
Wheelabrator has participated in numerous ash reuse research and development
projects in conjunction with state and federal regulatory authorities. The largest
of these, and the most extensive in the U.S. to date, evaluated ash as a component
in asphalt roadbase. Assisting Wheelabrator in this demonstration were the U.S.
Environmental Protection Agency, U.S. Department of Transportation, U.S. Army
Corps of Engineers, U.S. Department of Education, and the University of New
Hampshire.
Power Sale Agreements
Wheelabrator has extensive experience in negotiating energy sales contracts
in the waste-to-energy industry. Wheelabrator has produced electric power for
sale to fifteen different electric utility companies under long-term contracts.
The revenue stream from the sale of electricity is essential to the overall
success of a waste-to-energy project. Recognizing this, Wheelabrator places
great emphasis on operating and maintaining plants to optimize the value of
the energy resource. Wheelabrator has a long track record of negotiating agreements
for, and selling power to, utilities that provide the most advantageous long-term,
equitable, and workable energy purchase.
Community Relations
Wheelabrator has implemented numerous full-scale community relations
programs for projects throughout the country. Assisted by Wheelabrator Community
Relations personnel, the Plant Manager of each Wheelabrator facility has significant
community relations responsibilities. Community outreach programs include participation
in and funding of community programs and forming partnerships with local schools.
Each facility's staff is encouraged to participate in the local community activities.
This has led to a variety of positive community partnerships including educational
activities for children, the development and implementation of education centers,
nature trails, wildlife sanctuaries, and river walks.
Wheelabrator believes strongly in becoming a positive force in each community
in which our facilities are located by working in partnership with the community.
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